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A PUBLICATION OF KAVON INTERNATIONAL, INC.

“Speaking Out”

March 2004

Robert Skillman

Robert is a trainer, consultant, and coach who specializes in Lean/Six Sigma training and deployment. Since 1997, he has been certifying students as Lean/Six Sigma Black Belts and Master Black Belts.

Robert earned his Bachelor of Science (BS) degree in metallurgical engineering from EIP and is Certified as a Lean/Six Sigma Master Black Belt, Lean Sensei, Quality Auditor and Quality Engineer. Bob also serves as adjunct faculty at Kent State University.

Robert has worked in positions ranging from engineering to executive corporate management. His experience has brought him to the point where he now helps companies apply the methods proven to achieve true wealth, prosperity, impeccable quality and competitive positioning in world markets.

Lean/Six Sigma

DMAIC - The MEASURE Phase

(Number 17 In A Series)

By Robert Skillman

In this series we have been looking at the principles of DMAIC. Last issue we decomposed Define; this issue we will look at step two, "Measure". In issue 15 we had examined the collection of DMAIC and how they link; now we are gaining knowledge regarding each principle, as individuals.

Step Two: MEASURE

The best way to think of Measure is the collecting of tribal knowledge. The whole purpose of DMAIC is to deliver the "Red X's" to the Improvement Phase. This begins with expert opinion. Remember, this in not designed for individual effort, but rather as a team activity. Therefore, the validity of Measure stands entirely on the opinion of the experts on the team.

Tools for collecting the X / Y relationships, based on expert opinion, comprise the entire Measure Phase. In other words, there are no statistics or active manipulation of variables at this point. There is plenty of time for that stuff later.

The Measure Phase uses traditional brainstorming and prioritization tools. It generally starts with some type of process map. The idea behind mapping is to begin to reveal the X / Y relationships. In other words, the map collects the relationships between the processes in-puts to the process out-put for each step in the process being considered. This will identify the X's (in-puts) that may promote to Red X's as the Measure Phase unfolds.

Many X's will be identified and an exhaustive examination will be required to prioritize them. This is accomplished through a system of forced ranking. The Measure System will continue to apply traditional tools for ranking. These can include things like Cause & Effects Matrixes, FMEA, and other methods to create ranking numbers. The large numbers, during ranking, will begin to identify the Red X's.

Think of this as going down through a funnel. At the top is a collection of many X's. Then as you progress down through the funnel, through the use of ranking tools, X's begin to be discarded. This process is exhaustive and will deliver the Red X's as you approach the bottom of the funnel.

The idea is to collect every important X / Y relationship possible and then, through the use of expert opinion, reduce them to identify the most important ones. The X's that survive are on their way to the next phase, "Analyze". During the Analyze Phase the opinion of the experts is subjected to statistical methods to validate the expert opinion. In the next installment of this series, we will link Analyze to Measure.


KAVON International, Inc. is a business consultancy that helps clients create Value in order to attain and sustain a Competitive Advantage in the markets they serve. If your company is seeking registration or compliance to any of the Quality Management System standards such as ISO 9001, ISO/TS 16949, AS9100, ISO 17025, ISO 14001, or ISO 13485, or wants to establish a continual improvement program using Lean Six Sigma methodologies, give us a call and let one of our Trusted Advisors help you with implementation and training.


Other Articles In Series:

Series #
  Topic
1
  Introducing The Lean Corner
2
  Becoming Lean
3
  Value Streams
4
  Making The Initial Application Area (IAA) Lean
5
  Seeing The Current State
6
  Implementation In The Initial Application Area (IAA)
7
  Implementation In The Initial Application Area (IAA): Creating The "Visual Factory"
8
  Implementation In The Initial Application Area (IAA): Kaizen Teams
9
  Implementation In The Initial Application Area (IAA): Quick Change Over (SMED)
10
  Implementation In The Initial Application Area (IAA): Monuments And Remedies
11
  Implementation In The Initial Application Area (IAA): Lean Performance Measures
12
  Implementation In The Initial Application Area (IAA): The Connect With Six Sigma
13
  Lean And Six Sigma
14
  Introducing DMAIC
15
  DMAIC - A General Overview
16
  DMAIC - The DEFINE Phase
17
  DMAIC - The MEASURE Phase
18
  DMAIC - The ANALYZE Phase
19
  DMAIC - The IMPROVE Phase
20
  DMAIC - The CONTROL Phase
21
  Lean/Six Sigma Tools
22
  The Road Map
23
  Correlation
24
  Regression


© Copyright 2004 by KAVON International, Inc., All Rights Reserved

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