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A PUBLICATION OF KAVON INTERNATIONAL, INC.

“Speaking Out”

January 2004

Robert Skillman

Robert is a trainer, consultant, and coach who specializes in Lean/Six Sigma training and deployment. Since 1997, he has been certifying students as Lean/Six Sigma Black Belts and Master Black Belts.

Robert earned his Bachelor of Science (BS) degree in metallurgical engineering from EIP and is Certified as a Lean/Six Sigma Master Black Belt, Lean Sensei, Quality Auditor and Quality Engineer. Bob also serves as adjunct faculty at Kent State University.

Robert has worked in positions ranging from engineering to executive corporate management. His experience has brought him to the point where he now helps companies apply the methods proven to achieve true wealth, prosperity, impeccable quality and competitive positioning in world markets.

Lean/Six Sigma

DMAIC - The DEFINE Phase

(Number 16 In A Series)

By Robert Skillman

Last issue we began looking at DMAIC, the centerpiece of Six Sigma Methods. We covered each section of DMAIC in brief, this issue we will look at Section 1, "DEFINE", a bit more closely.

First understand that DMAIC was organized to achieve Six Sigma levels of quality. Now most of the business community views this as a superb way of conducting a project. DMAIC is data based problem solving and project management. Beginning first with expert knowledge, it is validated using statistical logic.

There is no point in accelerating the excavation if you are digging in the wrong spot. DMAIC assures the practitioner that you are digging in the correct spot. The technique follows a series of well-organized steps that are clearly outlined in road maps. The trained and certified Six Sigma Black Belt is skilled at following these road maps.

DEFINE

The DEFINE is the first step in DMAIC. Well not quite. Prior to defining a project the candidates must pass through an exhaustive evaluation process (filtering). Bouncing around in the potential project hopper are many candidates. Some are and some are not attached to the business plan, some can be handled by individual effort and others are just plain not useful. The filtering process identifies the projects that will be best prosecuted using DMAIC.

Once the proper project has been identified, it is now time for the DEFINE Phase. This is the time that the "High Level Y" is identified. The "High Level Y" is the desired outcome. Underneath the "High Level Y" are many X / Y relationships that will be explored.

When the sponsoring company has identified the project, it is necessary to organize the team to carryout the mission. The team should be comprised of a Champion, Leader, Facilitator, Recorder, and cross-functional members. The Leader should be the one with most to gain by completing the project. This is not necessarily the Black Belt. The Black Belt should be the facilitator. The Champion represents the sponsor and should have a big enough title to assist the team in completing the assignment.

Once the project has been framed and the Champion and Leader picked, a Charter must be created. Included in the Charter is:

  • Project identification

  • Scope & Boundaries

  • Expected benefit

  • Anticipated resources

  • Team structure and members

Once the Charter is completed, the Champion and the Leader should sign it. Following the signatures, this document is no longer a Charter. It is now a Contract.

Next issue we will take a closer look at the inner workings of the team.


KAVON International, Inc. is a business consultancy that helps clients create Value in order to attain and sustain a Competitive Advantage in the markets they serve. If your company is seeking registration or compliance to any of the Quality Management System standards such as ISO 9001, ISO/TS 16949, AS9100, ISO 17025, ISO 14001, or ISO 13485, or wants to establish a continual improvement program using Lean Six Sigma methodologies, give us a call and let one of our Trusted Advisors help you with implementation and training.


Other Articles In Series:

Series #
  Topic
1
  Introducing The Lean Corner
2
  Becoming Lean
3
  Value Streams
4
  Making The Initial Application Area (IAA) Lean
5
  Seeing The Current State
6
  Implementation In The Initial Application Area (IAA)
7
  Implementation In The Initial Application Area (IAA): Creating The "Visual Factory"
8
  Implementation In The Initial Application Area (IAA): Kaizen Teams
9
  Implementation In The Initial Application Area (IAA): Quick Change Over (SMED)
10
  Implementation In The Initial Application Area (IAA): Monuments And Remedies
11
  Implementation In The Initial Application Area (IAA): Lean Performance Measures
12
  Implementation In The Initial Application Area (IAA): The Connect With Six Sigma
13
  Lean And Six Sigma
14
  Introducing DMAIC
15
  DMAIC - A General Overview
16
  DMAIC - The DEFINE Phase
17
  DMAIC - The MEASURE Phase
18
  DMAIC - The ANALYZE Phase
19
  DMAIC - The IMPROVE Phase
20
  DMAIC - The CONTROL Phase
21
  Lean/Six Sigma Tools
22
  The Road Map
23
  Correlation
24
  Regression


© Copyright 2004 by KAVON International, Inc., All Rights Reserved

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